Automatic silent tire production line | USILAND
Main performance parameters of production line:
Silent tire production index 1:
60s (adhesive coated, dual laser cleaning, @245/45R18).
Quiet tire production index 2:
120s (coated with self-sealing adhesive, single laser cleaning @245/45R18).
Self-healing tire performance index:
180s(self-sealing adhesive full coating, single laser cleaning, @245/45R18).
Related Parameters
Main Performance Parameters Of Production Line:
Silent tire production index 1: 60s (adhesive coated, dual laser cleaning, @245/45R18).
Quiet tire production index 2:120s (coated with self-sealing adhesive, single laser cleaning @245/45R18).
Self-healing tire performance index: 180s (self-sealing adhesive full coating, single laser cleaning, @245/45R18).
1. Adopt standard drum packing form.
2. The system pump glue pressure can reach 30MPa before the glue gun is exported, the pump glue speed is 0.75L/min, the system temperature control deviation is +2C, and the maximum temperature of the system is 210℃.
3. The pump rubber piston can realize automatic exhaust function, real-time automatic feedback of the material level, and automatic feedback system can prompt the refueling cylinder when the rubber material is near the end.
4. The pressure of the primary pump is built, and the secondary quantitative pump accurately guarantees the glue supply (deviation 2%).
5. The system piston disc, primary pump, secondary pump, rubber valve and conveying pipeline all have heating function, temperature feedback function and pressure measurement function. When the system replaces the rubber material, only need to heat the new rubber material to extrude the residual rubber material in the original system. Hot melt adhesive can be heated repeatedly within the appropriate temperature range.
Pump Glue System (Binding agent)
1. Standard drum packaging, (55 gallons).
2. The system pump glue pressure can reach 10MPa before the glue gun is exported. Primary pump 90cc metering pump 35cc.
3. The pump rubber piston can realize automatic exhaust function, real-time automatic feedback of the material level, and automatic feedback system information to prompt the refueling cylinder when the rubber material is near the end.
4. The pressure of the primary pump is built, and the secondary metering pump accurately guarantees the glue supply (deviation 2%).
5. The system is distributed to four groups of glue nozzle, at the same time coated with 3-8mm, thickness of 2-5mm adhesive.
Pump Glue And Glue Coating System
1. The first stage pump is pressed into the rubber barrel with the pressure plate. The first stage pump is a gear pump, and the adhesive is pumped into the high pressure pipe through the gear meshing. The adhesive enters the metering pump through the high pressure pipe, and the output flow rate of the metering pump is a constant value (in the same raw material, the same inlet and outlet pressure difference) and the accurate measurement of the transported adhesive is carried out.
2. The adhesive enters the rubber valve through the bipolar high-pressure pipe. The rubber valve opens the valve port and enters the rubber nozzle. The adhesive is coated on the inner surface of the tire in a certain shape through the shape of the rubber nozzle.
3. In order to ensure the stability of the glue output, it is equipped with four metering pumps, glue valves, glue nozzle, and output four adhesive channels at the same time. One spin of the tire completes the adhesive coating.
Gluing System
Four Dimensional Module Introduction
DOF 1: 1#, 2# switch between stations.
DOF 2: Control the glue height and distance.
DOF 3: synchronous movement with the tire to achieve gluing.
DOF 4: The rubber applicator rotates to fit the shape of the tire section.
Advantages Compared With Robots
1. The four-dimensional module and the tire rotating motor are in the same PLC system, which can achieve high-precision synchronous motion and higher winding accuracy.
2. The rotation of the glue gun only requires a small amplitude movement of the 4th degree of freedom axis and the rotation of the robot glue gun requires a multi-axis coordination to complete, and the motion range is large and its advantage is reflected in the four-dimensional module structure can adapt to a wider range of tire specifications than the robot.
3. imple and clear structure, convenient follow-up maintenance and low maintenance cost.
Coverage Effect Photoes
Laser Cleaning System
Laser cleaning form:
1. Linear cleaning.
2.Two-dimensional cleaning.
Compared with the two methods, the two-dimensional cleaning energy density distribution is more uniform, the efficiency is relatively high and the corresponding cost is relatively high. Laser cleaning device equipped with independent cleaning room, dust removal equipment and visible fire alarm, etc.
Sponge Fit Effect
Sponge fit host.
Pressure detection device.
Sponge feeding system.
Display Cases
